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影响齿轮热处理变形的几个重要因素

影响齿轮热处理变形的几个重要因素

作者:除尘器编辑    来源:本站原创    发布时间:2020-01-09T08:29:29    浏览量:

  ZHEILIYOUZUISHIYONGDEJISHU,DIANJI↑↑GUANZHU

金誉彩票   ZUOZHE:CHENZHENGGUO,DANWEI:ZHEJIANGSHUANGHUANCHUANDONGGUFENYOUXIANGONGSI

金誉彩票   ZUOZHE:HAOFENGLIN,DANWEI:JIANGSUSHUANGHUANCHILUNYOUXIANGONGSI

  LAIYUAN:《JINSHUJIAGONG(REJIAGONG)》ZAZHI

  WOGONGSISHIYIJIAZHUANYESHENGCHANQICHECHILUN、MOTUOCHECHILUN、DIANDONGGONGJUCHILUN、GONGCHENGJIXIECHILUNDEGUFENZHIQIYE。CHILUNZAIJINXINGSHENTANRECHULIDEGUOCHENGZHONG,CHANGYUDAOCHILUNSHENTANCUIHUOHOUPINGMIANNIUQUBIANXINGDA,ZAOCHENGCHILUNBAOFEI;SHENTANCUIHUOHOUCHILUNDEMZHIBIANHUABUWENDING;CHILUNDECHIXINGCHIXIANGBIANHUABUWENDING,ZAOCHENGZHUANGJIYIXIANG。YIXIAJIUSHIDUISHANGMIANDEJIZHONGQINGKUANGFENBIEJINXINGSHUOMING。

  YIGEXINCHANPINKAIFA,YOUQISHIRECHULIGONGYIDESHEJI,YIBANSHIANZHAOLEISIDECHANPIN,CAIYONGBENGONGSIZHANGWODECHENGSHUGONGYI。SHIZHISHIYIBANSHIXIANCAIYONGLEISIDEGONGYI,CHULI6GEGONGJIAN,DUIQIBIANXINGJIRECHULIXIANGMUJINXINGJIANCE;HEGEHOUZAIRECHULI30JIAN,ZAICIDUIBIANXINGJIRECHULIXIANGMUJINXINGJIANCE;HEGEHOUANZHAOYILU(HUOZHEYIPAN)RECHULI,JIANCEBIANXING;HEGEHOULIANXUSHENGCHANJILU(HUOJIPAN),RECHULIHEGE、BIANXINGHEGE,ZHEIYANGRECHULIGONGYIJIUGUDINGXIALAI。

  DANSHIYOUSHIXINCHANPINKAIFABANNIANHOU,CHANPINCAIKEYIJINXINGPILIANGSHENGCHAN,SHIZHISHISHIZHIDEGONGJIANBUSHIHENDUO,YOUSHIBUNENGFANYINGZHENZHENGDEGONGJIANBIANXINGQUSHI;HUOZHECAILIAOYOUBIANHUA、DUANZAOGONGYIBIANHUA、ZHENGHUOBIANHUA、LENGJIAGONGGONGYIDEBIANHUA,SUIRANRECHULIGONGYIMEIYOUBIANHUADANSHIRECHULIHOUDEGONGJIANDUANMIANNIUQU,ZAOCHENGCHANPINBAOFEI。TU1SHIKAIFACHANPINDEJIANTU,TU2SHISHIZHISHIDERECHULIGONGYI,TU3SHIGAIJINDERECHULIGONGYI。

  KEYIKANCHUSHIZHIDERECHULIGONGYISHENTANWENDUJIAOGAO,SHENGCHANXIAOLVGAO;CHANPINCAIYONGPINGFANG,RECHULIHOUNEIKONGDEYINGDUJIAOGAO,YINGHUACENGYEJUNYUN,TUOYUANXIAO。GAIJINHOUDERECHULIGONGYI,CHANPINCAIYONGCHUANFANG,CHANPINDEDUANTIAOJIAOHAO,SHENTANWENDUJIANGDI,SHENTANSHIJIANZENGJIA,JIANSHAORECHULIBIANXING。ZHEIYANGGAIJINHOUDERECHULIGONGYICHULIDECHANPINYOUYUANLAIBUHEGELV15%JIANGWEI0.1%。YEYOUSHICHUXIANCHANPINCHULILEJINIAN,TURANCHUXIANPILIANGBUHEGE,GAIBIANRECHULIGONGYICHANPINHEGE。SHISHISHANGZUIZHONGYUANYINSHIYOUYUBUTONGGANGCHANGDECAILIAO、DUANZAO、ZHENGHUO、LENGJIAGONGGONGYILIUCHENGDEBIANHUAZAOCHENGLEZHEIZHONGXIANXIANG。

  RUTU4ZHEIZHONGCHANPIN,ZUIDAWAIYUAN156mm,RECHULILE1WANJIAN,YOUYIPICHANPINCHUXIANDUANTIAOCHAOCHA,BUHEGEPINZHAN10%ZUOYOU,ZAOCHENGBUFENCHANPINBAOFEI。

金誉彩票   YUSHIDUIMEIYOURECHULIDEMAOPIDEZHENGHUOYINGDUJINXINGJIANCHAZHENGHUOYINGDUYAOQIU160~190HBW,DUICHENGJIANCE4DIAN,YIGONGJIANCHALE6JIANJIANCEJIEGUORUBIAO1SUOSHI。

  BIAO1? JIANCEJIEGUO(HBW)

  GENJUJIANCEJIEGUOKEYIKANCHU,YOUYUZHENGHUOYINGDUBUJUNYUN,ZAOCHENGGONGJIANJIAGONGHOUYINGLIBUJUNYUN,RECHULIHOUGONGJIANBIANXINGCHAOCHA,CAIYONGLENGSUBIXIANYOUGONGYILENGSUMANDECUIHUOYOU,BIANXINGKEYIGAISHAN。

金誉彩票   TU5SHIYIKUANBIANSUXIANGCHILUNDEJIANSUDACHILUN,RECHULISHIWOMENCAIYONGYAZHUANGDEFANGSHIJINXINGSHENTANCUIHUO,ZHEIZHONGSHENTANDEFANGFADUIYUBIANXINGKONGZHIDEBUCUO,QIQUEDIANSHILIANGGEDUANMIANDEYINGHUACENGPIANQIAN,DANSHIBUYINGXIANGSHIYONG。

  这一款变速箱已经生产了5年多了,产品的寿命周期就要到了,客户反馈变速箱有噪音,检查没有发现问题,由于量较少客户认为主减大齿轮较大,可能出现扭曲。(于是要求我们对于端面跳动进行严格控制)后来有个月出现的量较大,锅炉除尘设备分析检查从箱体拆下来的齿轮进行检测齿形齿向,发现齿行齿向不符合图样要求,存在剃反的可能。因为这个工件只有内孔倒角处有点区别,其余的都是对称的,剃齿是不能防错,只有靠员工的自觉;热处理时产品压装后也检查不了是否按工艺要求压装。于是我们针对这种现象,专门针对装夹方向做了热处理试验,热处理后数据如附表所示。

  GENJUSHUJUKEYIKANCHU,CHANPINRECHULISHIRUGUOMEIYOUANZHAORECHULIYAOQIUZHUANGJIA,CHUXIANDEBIANXINGXIAOGUOYUTICHITIFANYOUTONGYANGDEXIAOGUO。YINCI,CHUXIANZHEIZHONGXIANXIANGDUIYUTICHIGONGXU,RECHULIGONGXUYINGGAIJIAQIANGKONGZHI,ZUIHAODEBANFASHIDUIYUCHANPINSHEZHIFANGCUOCUOSHI,BAOZHENGCHANPINTICHI、RECHULIZHUANGJIADEYIZHIXING。

  HAIYOULEISITU5DEJIANSUDACHILUNRECHULIHOUMZHIBIXIACHAXIAO0.03~0.05mm,RECHULIGONGYIJIANTU6,WEILEWANJIUCIPICHANPINCAIYONGXIANGSHIDUOYONGLURECHULICAIYONGDERECHULIGONGYIJIANTU7,RECHULIHOUMZHIHEGE。ZHEILIANGGEGONGYIDEQUBIESHICAIYONGDERECHULICUIHUOYOUBUTONG,WEILEGONGJIANDEMZHIZHANGDA,CAIYONGBIYUANLAISHENTANGAODEWENDUSHENTAN,TIGAOCUIHUOWENDUDADAOMZHIZHANGDA。

金誉彩票   CAIYONGTU6DERECHULIGONGYI,RECHULIJIANCEJIEGUOYINGHUACENG0.62/550HV1,XINBUYINGDU357~375HV1。CAIYONGTU7DERECHULIGONGYI,RECHULIJIANCEJIEGUOYINGHUACENG0.67/550HV1,XINBUYINGDU382~418HV1。YINCI,ZHIYOUZHENDUIWENTI,YOUHUARECHULIGONGYI,JIANSHAOFEIPIN,JIANSHAOQIYESUNSHI。

金誉彩票   BANQUANSUOYOU,ZAZHITOUGAOQINGLIANXIXIAOBIAN↓↓,MIANFEIFABIAO

  GUANYUWOMEN

  “RECHULISHENGTAIQUAN”YIRECHULIWEIHEXINBAODAOFANGXIANG,ZHEYANCAILIAO、YEJIN、RECHENGXING、JIAGONGHEJIEGOUDENGYINGXIANGLINGJIANCHENGPINDEZHENGGELIANTIAOYINSU,GOUJIANZHILIANGSHENGTAIQUANDELINIAN。

  BAODIAN↓↓YUEDUYUANWEN↙↙

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